Flexible semi-automatic filling system for 200L drums and 1000L IBCs. Features tool-free changeover, ±0.1% gravimetric accuracy, EHEDG/FDA compliance, and 30 units/hour throughput.
Semi-Automatic Multi-Container Filling System for Drums & IBCs
Dual-Format Flexibility ? 30 Units/Hr ? ±0.1% Accuracy ? EHEDG/FDA/ATEX Tri-Compliance ? Tool-Free Changeover
| Parameter | FF-3100 (Standard) | FF-3200X (ATEX) | FF-3300P (cGMP) |
|---|---|---|---|
| Container Compatibility | Drums (200L) ? IBCs (1000L) Materials: Steel/Plastic/Composite Lid: Bolt Ring ? Camlock ? Tri-Clamp | UN-Certified | USP Containers |
| Throughput | 30 Units/Hr (20 Drums + 10 IBCs) | 28 Units/Hr | 25 Units/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 5-1,000,000 cP |
| Filling Technology | Coriolis Mass Flow + Gear Pump Flow Rate: 300L/min Density Accuracy: ±0.05% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Clamping System | FlexiClamp? Adaptive Arms: ? Force Control: 500-2,000N ? Auto-Size Detection ? ±1mm Positioning ? 3s Container Switch | ATEX Grippers | Cleanroom Design |
| Material Contact | 316L EP (Ra<0.8μm) | Hastelloy C276 | PFA-Lined Path |
| Changeover Time | <45s (Tool-Free) | <60s | <30s |
| Safety Systems | TripleShield?: 1. Emergency Stop (SIL-2) 2. Anti-Spill Drip Tray 3. Static Dissipation (<0.1kV) | Explosion Venting | VHP Compatibility |
| Control Interface | 10" Touch HMI: ? Recipe Storage: 100+ ? Multi-Language Support ? Predictive Maintenance Alerts ? IoT Connectivity | ATEX Panel | 21 CFR Part 11 |
| Power | 380V/50Hz, 7.5kW | 24VDC Ex ia | 380V/50Hz, 6.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 110/117 |
Performance Validation:
| Container | Size | Clamping Force | Positioning Accuracy |
|---|---|---|---|
| Steel Drum | ?585mm × 880mm | 800N | ±0.8mm |
| Plastic IBC | 1000×1200×1150mm | 1,500N | ±1.2mm |
| Composite Tote | 800×1200×1000mm | 1,200N | ±1.0mm |
| Component | Technology | Performance |
|---|---|---|
| Coriolis Meter | Temperature-Compensated | ±0.03% Density Accuracy |
| Load Cells | Overload Protection (150% FS) | ±0.05% Accuracy |
| PID Control | Adaptive Algorithm | ±0.1% Fill Consistency |
復制1. Manual Container Loading → 2. Auto-Clamping → 3. N? Purging (O?<0.5%) → 4. Precision Filling (±0.1%) → 5. Vacuum Drip Control → 6. Torque-Sealing (50-200 N·m) → 7. Weight Verification → 8. Labeling
Cycle Time:
Drums: 120 seconds
IBCs: 180 seconds
Versatility & Safety
復制? Dual-Container Mastery: | **Feature**| **Drums (200L)** | **IBCs (1000L)** | |-------------------------|-------------------|-------------------| | **Clamping Force**| 500-800N| 1,200-2,000N | | **Flow Rate** | 250L/min| 300L/min | | **Sealing Torque**| 50-100 N·m| 100-200 N·m| ? Zero-Spill Architecture: 1. -0.5bar Vacuum Hood 2. Coanda Adhesion Nozzle 3. Drip Tray with Auto-Drain ? Industrial-Grade Reliability: - Hardox 450 Frame (450 HB) - IP65 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? EHEDG EL Class I ? FDA 21 CFR 110 (cGMP)
"After implementing FF-3100:
Output: 18 → 30 Units/Hr (+67%)
Spill Reduction: ↓98% (Vacuum Hood)
Changeover Time: 15min → 45s
ROI Period: 5 months"
Product details
After-sales Service Provided | Video technical support, Online support | Place of Origin | Shanghai, China |
Filling Accuracy | 99.9% | Brand Name | GLZON |
Mechinery Test Report | Provided | Others | Products can be customized according to needs |
Main features
1. From 20L;
2. Filling weight control;
3. Automatic filling;
4. Automatic filling;
5. Adjustable height of the nozzle.
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
