Heavy-Precision Filling for 5–60L Pails & 200L Drums
The Guangzhi HeavyFill HDF-4000 delivers ±0.3% accuracy in filling viscous fluids (up to 100,000 cP) like greases, adhesives, and solvents into pails, drums, or buckets. Built for 24/7 operation with forged steel construction, it handles 30 pails or 15 drums/hour, featuring ATEX compliance and CIP-ready sanitation.

Ruggedized Design Highlights
Component | Industrial Feature | Benefit |
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Frame | 10mm carbon steel with epoxy coating | Resists impact/corrosion (ISO 12944 C5) |
Filling Head | Hydraulic-lift nozzle + heated jacket | Handles bitumen/wax at 150°C |
Pump System | Progressive cavity pump (100 bar) | Zero-shear transfer of abrasives |
Control Cabinet | IP66/NEMA 4X rated | Operates in dusty/wet environments |
Load Cells | 2,000 kg capacity (OIML Class III) | Weighs drums with ±0.2% repeatability |
Technical Specifications
Parameter | Pail Mode (5–60L) | Drum Mode (200L) |
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Accuracy | ±0.5% (mass flow) | ±0.3% (Coriolis) |
Viscosity Range | 500–100,000 cP | 1–50,000 cP |
Fill Speed | 30 pails/hour | 15 drums/hour |
Power | 480V/60Hz, 15 kW |
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Material Contact | 316L SS + tungsten carbide | Resists acids/abrasives |
Air Consumption | 100 L/min @ 0.7 MPa |
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Changeover | 10 min (tool-free) |
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Performance vs. Standard Fillers
Metric | HDF-4000 | Conventional Filler | Advantage |
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Uptime | 98% (MTBF* 5,000h) | 85% (MTBF 2,200h) | 45% more reliable |
Container Damage | 0.01% | 0.8–1.5% | 99% reduction |
Energy Use | 0.12 kWh/container | 0.25 kWh/container | 52% savings |
Maintenance | 2h/month | 8h/month | 75% less downtime |
*Mean Time Between Failures |
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Target Applications
High-Viscosity: Greases, sealants, silicone pastes
Hazardous: Solvents (ethanol, acetone), acids (H?SO?, HCl)
Temperature-Sensitive: Molten sulfur, hot-melt adhesives
Abrasive: Slurries, ceramic coatings, metalworking fluids
Why Choose HDF-4000?
? Extreme Environment Ready: -30°C to 55°C operating range
? Zero-Leak Guarantee: Double-sealed piston + drip trays
? Smart Safety: LEL monitoring, auto grounding (10 Ω)
? Future-Proof: IoT gateway for Industry 4.0 integration
Optional Upgrades
EX-Proof Kit: ATEX Zone 1/21 (II 2G Ex db IIC T6)
Nitrogen Blanketing: O? < 50 ppm for reactive chemicals
Robotic Palletizing Arm: Integrated FANUC M-20iD/35
Barcode Tracking: Batch genealogy (ISO 9001 compliance)
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021